CMD Vertex Engineering
120kW commercial rooftop solar installation
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Case Study — Solar Systems

120kW Commercial Rooftop Solar Installation

Melbourne Logistics Facility — Williams Landing, VIC

120kW

System Capacity

168,000

kWh Annual Yield

42%

Energy Bill Reduction

6.8 yrs

Payback Period

Project Overview

Cutting Energy Costs for a High-Consumption Facility

A Williams Landing logistics and warehousing company approached CMD Vertex Engineering seeking to reduce their significant daytime electricity costs. Operating Monday to Saturday with peak loads between 7am and 5pm, the facility was an ideal candidate for a large-scale rooftop solar system.

CMD Vertex Engineering was engaged to provide full engineering consultation — from initial feasibility and system design through to DNSP grid connection approval and contractor tender support.

Solar panel installation detail

Challenges

What We Were Up Against

  • !Ageing roof structure requiring load assessment before panel placement
  • !Complex three-phase electrical switchboard upgrade to handle export capacity
  • !DNSP application for 120kW export limit approval under AS/NZS 4777.2
  • !Shading analysis required due to rooftop HVAC units and parapet walls
  • !Tight project timeline to meet end-of-financial-year incentive deadline

Our Solutions

How We Delivered

  • Structural engineering review and reinforcement specification for roof zones
  • Full switchboard design with protection relay and metering requirements
  • Prepared and lodged DNSP grid connection application — approved in 3 weeks
  • String-level shade modelling to optimise panel layout and inverter selection
  • Phased construction plan delivered on time within the 8-week window

Project Outcomes

Results That Speak for Themselves

~118 tonnes

Annual CO₂ Offset

$38,400

Annual Savings

$12,600/yr

Grid Export Revenue

25+ years

System Lifespan

264 × 455W

Panels Installed

3 × 40kW Three-Phase

Inverters

"CMD Vertex handled everything from the structural assessment to the DNSP approval. We had zero surprises on site and the system was commissioned on schedule. The savings have exceeded our projections."

Operations Manager — Williams Landing Logistics Facility

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